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FIELD DEPLOYMENTS & CASE STUDIES

RockLyzor Field Deployments

Discover real-world operational deployments across municipal biogas recovery, institutional energy monitoring, golf course irrigation, and food manufacturing automation in Tunisia.

ENVIRONMENTAL & GAS TELEMETRYKairouan, TunisiaMunicipal Environmental Waste Complex
Methane (CH4) Monitored51.8%
Waste Complex Gas Pressure & Biogas Telemetry installation
Industrial Site Installation

Methane (CH4)

51.8 %

Carbon Dioxide (CO2)

38.4 %

Extraction Pressure

0.9 Bar Abs

Gas Line Differential

0.4 mbar

Flare Temperature

48.8 - 850 °C

Oxygen Safety Ceiling

< 1.4 %

Waste Complex Gas Pressure & Biogas Telemetry

RockLyzor monitors landfill biogas pressure, volumetric flow rate, methane (CH4) concentrations, and flare stack combustion in real time.

The Industrial Challenge

Landfill gas generation produces hazardous, combustible mixtures of methane (CH4) and carbon dioxide (CO2). Pressure build-ups in underground extraction lines and unmonitored open flaring created severe explosion risks, environmental compliance liabilities, and zero visibility into total biogas capture volume.

RockLyzor Deployment Solution

RockLyzor was integrated with on-site Siemens S7-1200 automation hardware and ATEX-certified field instrumentation. The RockLyzor 500 Pro SCADA interface visualizes live pressure curves, gas composition dials, and flare burner statuses, maintaining historical logs for municipal environmental audits.

Integrated Hardware & Field Sensors

Siemens S7-1200 PLC & SM 1231 AI ModulesMultispan Regulated Industrial Power SupplyATEX Explosion-Proof Pressure Transmitters (PT 101)Ultrasonic Biogas Flow Meters (FT 103)Optical Flame Sensors & Flare Thermocouples (TT 102)Gas Concentration Analyzers (CH4, CO2, O2)

Measured Operational Impact

  • 100% On-Premise continuous environmental compliance reporting without third-party cloud risk
  • Automated emergency shutoff in under 800ms upon flare flame failure or abnormal pressure
  • Zero unmonitored methane venting, converting landfill gas into a safe, auditable energy asset
Request a deployment case study or demo for this architecture
INSTITUTIONAL & SMART FACILITIESTunis, TunisiaCanada Lighthouse / Diplomatic Compound
kWh Tracked with TGBT Health97.5k
Canada Lighthouse Multi-Utility & Thermal Monitoring installation
Industrial Site Installation

Main Switchboard (TGBT)

133.25 kW Peak

System Health Score

87 %

Power Factor Efficiency

0.940 Cos φ

Voltage Stability

230.2 / 401 V

Switchboard Temp

34.5 °C

Facility Humidity

30.8 - 41.3 %

Canada Lighthouse Multi-Utility & Thermal Monitoring

RockLyzor centralizes 3-phase electrical power distribution (TGBT), water utility consumption, and room thermal telemetry across the institutional compound.

The Industrial Challenge

The compound required rigorous energy accounting across office wings, residences, and mission-critical server infrastructure under harsh summer thermal loads. Standard cloud-hosted IoT solutions were unacceptable due to strict institutional security and privacy policies.

RockLyzor Deployment Solution

RockLyzor provided an On-Premise industrial monitoring station interfacing over RS485 Modbus with the main low-voltage switchboard (TGBT), water meters, and environmental probes. Facility managers view real-time current wave balances, water flow curves, and temperature alerts on dedicated wall consoles.

Integrated Hardware & Field Sensors

Multi-Rack Digital Energy Meters (16 Channels)Timelec Industrial Communication GatewayPulse-Output Ultrasonic Municipal Water MetersCalibrated Room & Enclosure Temperature/Humidity ProbesWall-Mounted Touchscreen SCADA Monitoring ConsolesIsolated Industrial Local Area Network (LAN)

Measured Operational Impact

  • 22% reduction in unmanaged HVAC power draw through scheduled climate optimization
  • Instant automated notification of off-hours water leakage, preventing costly facility damage
  • 100% sovereign On-Premise telemetry, strictly compliant with institutional data governance
Request a deployment case study or demo for this architecture
WATER INFRASTRUCTURE & VFD SCADADjerba Island, TunisiaGolf de Djerba (27-Hole Championship Course)
Pump Runtime Balanced24,180h
Golf Djerba Irrigation Pumping Station Automation installation
Industrial Site Installation

Irrigation Flow Rate

166 m³/h

Line Pressure Setpoint

7.2 - 8.5 Bar

Turbine Pump 1 Runtime

8,420 Hours

Turbine Pump 2 Runtime

7,990 Hours

Turbine Pump 3 Runtime

7,740 Hours

Irrigation Network

120+ Hectares

Golf Djerba Irrigation Pumping Station Automation

RockLyzor tracks pump operating hours, VFD electricity consumption, reservoir lake levels, and cascade pressure sequencing for fairway turf irrigation.

The Industrial Challenge

Irrigating 27 holes of championship turf grass in Djerba's arid island climate demands over 1,500 m³ of water nightly. Unequal pump wear caused frequent motor overhauls, while daytime pumping during high utility tariff windows inflated operational electricity bills.

RockLyzor Deployment Solution

RockLyzor communicates directly with the Danfoss VLT Aqua Drive cascade panel and Siemens SIMATIC touch controls. The platform provides a dynamic synoptic of the water reservoir (Lac d'eau), balances runtime hours between pumps, and automates night filling and distribution cycles based on real-time line pressure.

Integrated Hardware & Field Sensors

Danfoss VLT Aqua Drive Inverter Cascade EnclosureSiemens SIMATIC Touch HMI & S7 PLC Station3x 75 kW Heavy-Duty Vertical Water Turbine PumpsHigh-Pressure Jockey Pressurization PumpDanfoss Industrial Pressure Transmitters (PT 001)Electromagnetic Pipe Flow Sensors & Level Transmitters

Measured Operational Impact

  • 34% reduction in pumping electricity bills by shifting 85% of irrigation volume to off-peak night tariffs
  • Equalized operating wear across all three primary pumps, extending motor lifespan by 4+ years
  • Fail-safe cavitation prevention with automated low-lake level cutoff protecting multi-stage impellers
Request a deployment case study or demo for this architecture
FOOD & BEVERAGE MANUFACTURINGZaghouan Industrial Zone, TunisiaOriental Snacks (Crisps & Savory Snacks)
Electricity Cost Reduction18%
Oriental Snacks Potato Chips Factory Energy & Lighting installation
Industrial Site Installation

Active Line Power

4.81 - 136 kW

Power Factor

0.946 - 0.964 Cos φ

Harmonic Distortion (THD)

2.1 - 2.6 %

Frequency Stability

50.00 Hz

Automated Light Zones

4 Halls

Annual Lighting Savings

42,000 kWh/yr

Oriental Snacks Potato Chips Factory Energy & Lighting

RockLyzor monitors 3-phase electricity consumption across continuous potato chips frying lines while automating factory floor high-bay lighting zones.

The Industrial Challenge

Continuous potato chips production involves energy-dense industrial frying vats, centrifugal oil extractors, and automated multi-head bagging lines. Simultaneous operation caused massive demand spikes triggering expensive utility peak surcharges, while factory lighting was frequently left running in unoccupied areas.

RockLyzor Deployment Solution

RockLyzor was installed across the main distribution panels with real-time 3-phase power quality analytics and automated lighting zone relays. Supervisors receive mobile alerts when plant loads approach contracted peak thresholds, while lighting in packaging and storage areas adjusts automatically to active work shifts.

Integrated Hardware & Field Sensors

Modular DIN-Rail 3-Phase Smart Power MetersSiemens Industrial S7 Automation SwitchboardDALI Intelligent Relay Lighting Control UnitsHigh-Precision Hall-Effect Current TransformersFloor-Mounted Rugged Industrial Touchscreen HMIRockLyzor Mobile App Connected Supervisors

Measured Operational Impact

  • 18% overall reduction in monthly factory electricity expenses through automated peak-demand shaving
  • Complete elimination of utility reactive power penalty surcharges through real-time power factor control
  • Automated shift-synchronized lighting scheduling across preparation, frying, packaging, and logistics
Request a deployment case study or demo for this architecture

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