SOLUTIONS & ARCHITECTURES
Choose the right operational scope today and expand seamlessly as your machinery, telemetry points, and plant information requirements grow.
SOLUTION TIERS
Explore the summary paths below or dive into exhaustive technical specifications, fieldbus protocols, and hardware architectures.
Essential
1–15 MachinesFor small industrial installations, workshops, and standalone machining cells.
Professional
15–75 LinesFor modern factories requiring integrated SCADA, synoptics, and ISO 50001 energy intelligence.
Enterprise
Multi-Site FleetFor complex, multi-plant industrial complexes, utilities, and high-availability operations.
Digitize individual machines and local production cells without complex network overhauls.
Designed for workshops, single production lines, and facilities taking their first steps from manual logbooks into digital automation. Essential provides live telemetry, localized alarm notification, and shift run-time reporting on a dedicated, air-gapped industrial edge appliance.
Continuous real-time status and operational metrics right at the machine side.
Direct tracking of electrical draw and utility consumption on key equipment.
Clear, uncluttered operational displays engineered for plant-floor tablets and screens.
Ensure operators catch equipment anomalies before they escalate into costly halts.
Fanless DIN-Rail Industrial Edge PC (Solid-State, 24V DC)
100% Air-Gapped Local Machine LAN (No WAN or Cloud dependency)
Local Solid-State Storage with Automated USB Snapshot Backups
A food packaging unit monitoring 4 cold-room compressors and 2 main air compressors to catch pressure drops and thermal runaways before spoilage occurs.
Target Facilities: Workshops, standalone packaging cells, CNC milling bays, municipal pump stations, and cold storage units looking for dependable real-time visibility.
Discuss Essential Deployment →Unify machine controls, sub-metering, and interactive synoptic mimics across your entire factory floor.
RockLyzor’s flagship deployment for modern industrial facilities. Integrates plant-wide SCADA supervision, ISO 50001 electrical power quality diagnostics, animated 2D process synoptics, and automated multi-channel alarm escalation on an on-premise industrial server.
Total transparency over production rates, micro-stops, and overall equipment effectiveness.
Complete electrical metering, harmonics analysis, and energy cost attribution.
Live interactive process flow diagrams matching your actual mechanical piping and layouts.
Instant dispatch ensuring the right technician acts immediately on operational warnings.
Industrial 1U/2U Rackmount Server or Dedicated On-Premise Virtual Machine
Factory OT Subnet with Segmented DMZ & Secure Role-Based Access
Automated Daily Database Snapshots & RAID Disk Mirroring
An automated food processing plant supervising pasteurizers, refrigeration skids, packaging conveyors, and an on-site biogas cogenerator under one unified interface.
Target Facilities: Medium-to-large manufacturing plants, dairy & beverage processing facilities, plastics injection molding, and continuous process plants.
Request Professional Demo →Unify multiple geographic factories into a resilient, high-availability industrial intelligence platform.
The definitive supervisory platform for multi-plant industrial groups, utility networks, and critical infrastructure. Features unified cross-site telemetry, 3D digital twin synoptics, bi-directional ERP/MES integration (SAP, Odoo), predictive vibration diagnostics, and 24/7 dedicated engineering SLA.
Global executive visibility across distributed facilities from a single command portal.
AI/ML statistical trend analysis to detect machine bearing wear and thermal anomalies before failure.
Immersive spatial visual models representing complex piping, skids, and mechanical lines.
Institutional security controls adhering to IEC 62443 cyber-physical standards.
Dual-Node Clustered High-Availability Server with Automatic Failover
Distributed Multi-Site SD-WAN / Site-to-Site VPN with Air-Gapped OT DMZ
Active-Passive Hot Standby, Zero-Loss Edge Buffering, Multi-Region Snapshots
An agricultural processing conglomerate managing 3 processing mills, 14 irrigation pumping reservoirs, and high-voltage grid connections across 120 km².
Target Facilities: Multi-site manufacturing groups, water & municipal utility networks, energy conglomerates, and large campuses requiring high-availability compliance.
Consult Enterprise Architect →SELF-ASSESSMENT
Find your profile below to quickly identify the right architectural starting point. All RockLyzor paths are modular and permit non-disruptive upgrades as your telemetry tags and plant lines grow.
Digitize focused machinery without network complexity.
Unify plant-wide SCADA and cut energy consumption.
Enterprise governance, 3D synoptics, and unified oversight.
FULL TECHNICAL SPECIFICATIONS
A comprehensive technical comparison across telemetry, power quality, synoptics, protocols, and SLA terms.
| Capability / Specification | Essential 1–15 Machines | Professional 15–75 Lines (Popular) | Enterprise Multi-Site Fleet |
|---|---|---|---|
| Scale, Capacity & Sizing | |||
Recommended Machine Scale Supported machine cells, lines, or major utility assets | 1 – 15 Machines | 15 – 75 Machines | Unlimited / Multi-Site |
Real-Time I/O Tag Points Active digital, analog, and calculated telemetry tags | Up to 250 Tags | Up to 2,500 Tags | 25,000+ Tags Distributed |
Concurrent Operator Terminals Simultaneous live operator and engineer workstation sessions | 2 Local Terminals | 10+ Control Room & Tablets | Unlimited Seats with SSO |
Historical Data Retention High-resolution time-series data storage buffer | 90 Days (Local Circular) | 2 Years (High-Res Time-Series) | 5+ Years (Clustered Data Lake) |
| SCADA & Operational Telemetry | |||
Real-Time State Tracking Live run, idle, faulted, and maintenance status detection | |||
Cycle Counter & Shift Output Automated parts produced and total runtime hours logging | |||
OEE Tracking & Analysis Availability, Performance, and Quality tracking with downtime categorization | Basic Runtime Only | Full Automated OEE | Advanced SPC & Predictive OEE |
Batch & Recipe Tracking Monitoring production runs against specific product formulas | |||
High-Frequency Sampling Sub-second process variable acquisition for high-speed equipment | 1 Second Interval | 100ms - 250ms Interval | Up to 10ms High-Speed Burst |
| Energy & Power Quality Intelligence | |||
Active Power & Energy (kW, kWh) Total incoming electricity consumption and sub-metering | |||
Power Quality (kVAR, kVA, cos φ) Reactive power, apparent power, and power factor analysis | |||
Harmonic Distortion (THD) Voltage and current harmonics analysis up to 31st harmonic | |||
Specific Energy Consumption (SEC) Energy used per kilogram, liter, or unit produced calculation | |||
Multi-Site ISO 50001 Accounting Corporate-wide energy baseline tracking and carbon emission metrics | Single-Facility Baseline | Full Corporate Carbon & EnPI | |
| Synoptics & User Interface | |||
Operator Status Dashboard Clean gauge cards and operational summary tables | |||
Interactive 2D P&ID Synoptics Animated process flow diagrams with live valve and pump states | |||
3D Facility Synoptics & Digital Twin Isometric 3D interactive spatial plant and piping models | |||
Multi-Monitor Video Wall Support Dedicated layouts optimized for central factory control rooms | |||
Mobile & Floor Tablet Views Touch-friendly interface for technicians roving the plant floor | |||
| Alarms, Events & Notifications | |||
Real-Time Visual Alarm Banner Timestamped on-screen event warnings and alert acknowledgments | |||
Digital Relay Siren / Beacon Trigger Physical stack light or buzzer relay output on alarm trip | |||
SMS, Email & Telegram Bot Alerts Instant cellular and digital dispatch to on-duty personnel | |||
Multi-Tier Escalation Trees Automatic re-routing of unacknowledged critical alarms to supervisors | |||
ISA-18.2 Compliance & Audit Trail Cryptographic logging of all operator interventions and state changes | Standard Log | Full ISA-18.2 Compliant Trail | |
| Connectivity & Fieldbus Protocols | |||
Modbus RTU & Modbus TCP/IP Standard industrial serial (RS-485) and Ethernet protocol support | |||
Siemens S7 (300 / 1200 / 1500) Native communication with Siemens SIMATIC PLC controllers | Via Modbus Gateway | Native Ethernet Driver | Native Profinet & S7-1500 |
Allen-Bradley / Schneider Electric EtherNet/IP and Modicon protocol connectors | Optional | ||
OPC UA (Client & Server) Modern interoperable industrial communication standard | Client Only | Client & Server Unified | |
ERP / MES / CMMS Integration Bi-directional integration with SAP, Odoo, Infor, or custom databases | CSV / REST Export | Native Bi-Directional Sync | |
| Deployment, Architecture & Security | |||
Deployment Topology Physical runtime environment configuration | Compact DIN-Rail Edge PC | 1U/2U Server / On-Prem VM | High-Availability Cluster |
100% Air-Gapped Operation Function completely without internet or external cloud connectivity | |||
Multi-Site Distributed Fleet Centralized supervision across multiple geographic plant locations | |||
Enterprise SSO & LDAP Integration Active Directory, Single Sign-On, and granular RBAC permissions | Local Roles | Role-Based Access | LDAP / SSO / Active Directory |
Zero-Loss Store-and-Forward Local buffer preserving data during local network partitions | Local Cache | Full Distributed Store & Forward | |
| Engineering Services & Support | |||
Turnkey Hardware Preparation Pre-installed and factory-tested industrial compute hardware | |||
Custom Synoptic Graphic Design Drafting of tailored 2D or 3D process visual mimic screens | Standard Templates | Tailored 2D P&ID Mimics | Full 3D Digital Twin Modeling |
On-Site Engineering Commissioning Hands-on electrical cabinet connection and PLC mapping | Remote / 1 Day Option | 3 Days On-Site Handover | Full FAT / SAT Validation |
Support SLA Guarantee Guaranteed engineering support response window | Next Business Day | 8-Hour Business SLA | 24/7/365 1-Hour Critical SLA |
FAST TURNKEY ROLLOUT
RockLyzor is designed for fast, non-invasive deployment inside your existing industrial cabinets without disrupting operational production shifts.
Our automation engineers review your electrical single-line diagrams, PLC register tables, and field instrumentation to define an exact I/O tag list.
RockLyzor is flashed onto ruggedized industrial compute hardware, loaded with custom communication drivers, and tested under simulated field loads.
We connect serial RS-485 / Ethernet lines, verify fieldbus communications, and finalize interactive 2D or 3D synoptic mimics matching your plant floor.
On-site training sessions for plant managers, maintenance engineers, and machine operators, followed by live sign-off and ongoing SLA support.
Start with your operation
Discover how RockLyzor can centralize your industrial data and give your team real-time operational visibility.
